Design and Planning: Engineers design the washing machine and plan the assembly line layout.
Component Preparation: Individual parts such as the tub, motor, control panel, and other components are manufactured and prepared for assembly.
Assembly Line Setup: An automated assembly line is set up with stations for each step of the assembly process.
Automated Assembly: Robots and automated systems perform repetitive tasks such as placing the tub, installing the motor, and attaching the control panel.
Manual Assembly: Human workers perform tasks that require precision and dexterity, such as wiring and final component placement.
Testing: Each washing machine is tested for functionality, ensuring that it meets quality standards.
Quality Control: A thorough inspection is conducted to check for defects and ensure compliance with specifications.
Packaging: The washing machines are packaged in protective materials, ready for shipping.
1, working mode: automatic production;
2, equipment beat: ≤18 seconds /PCS;
3, humidity is: 50% ~ 95%;
4, ambient temperature: -5ºC ~ 45ºC;
5, equipment yield: ≥99.8%;
1. The device can be used directly during automatic upgrade.
2. The equipment has compact structure, stable operation, low noise, no oil leakage, air leakage and other problems.
3. Production time: 18 seconds/piece.
4. Mold change time ≤10 minutes (1 person), in the process of changing the birth gear to cancel the tedious screw fixing, the press installation mold should be engraved with the label, to avoid wrong use.
5. Working system: three shift production, 8 hours per shift, no less than 300 working days per year, 24 hours continuous operation, the first overhaul of the operation cycle is not less than 3 years.
6. The pressure and displacement of the equipment can be adjusted digitally, and the pressure value and displacement value can be visually seen during the pressure installation process, and the pressure curve and displacement curve can be displayed; Displacement and pressure are controllable.
7. Bearing, oil seal pressing process, such as pressing is not in place can automatically detect poor products, equipment alarm.
8. Pass rate ≥99.8%
9. Shall not cause damage to the bearing and oil seal, and the positioning of the product should be accurate during the press assembly process to prevent the noise phenomenon caused by pressure bias.
10. Bearing, oil seal automatic feeding bin at least a one-time storage of 10 minutes of storage, to achieve automatic delivery silo, equipment to take materials (bearings, oil seals), to ensure that only one can be taken out at a time, if a single time to take out multiple materials, to have the ability to detect, equipment alarm shutdown. The feeding mechanism is equipped with an anti-drop device to prevent parts from falling.
11. The key parts of the equipment need to add grating or security protection facilities.
12. Bearing compression force range: 0~20000N adjustable
13. Manual operation is safe and convenient.
14. Automatically read the two-dimensional code of the outer cylinder to realize information binding and storage, and the system input logic should be considered for the repair parts.
15. Manually put the outer cylinder on the L-shaped rotary conveyor line after the bearing pressing is completed (tentatively) to realize the docking with the MBB equipment. The specific docking form is subject to the bidding plan.
16. Ensure the overall levelness and visual display when the equipment is working.
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